In 1938 the Australian
government decided to proceed with the design and manufacture of an indigenous
ab initio trainer. Tenders were called for, and the recently formed Commonwealth
Aircraft Company (CAC) was chosen with its CA-2 design.
The RAAF specifications called for a low winged monoplane
with a tandem closed cockpit. The aircraft was required to have full instrumentation
and controls in both cockpits, and unlike the Gipsy Moth had to be flyable
solo from either cockpit. Maximum speed was to be at least 209kmh, endurance
three and a half hours, and a rate of climb of 10 000 feet in eighteen
minutes. The Air Force specified also that the 130hp Gipsy Major motor
must be used.
CAC’s design, eventually known to the public as the
"Wackett", ( after its designer, and head of CAC, Lawrence Wackett) was
of mixed material construction. The fuselage was a chrome-moly frame, alloy
skinned to the rear cockpit, and fabric skinned aft of there. The tail
plane, fin and rudder were wooden, as was the entire wing structure. Undercarriage
was fixed, with a non steering but castoring tail wheel.
By March 1939 the engine was mounted, and the major
airframe components were coming together. At this time however, CAC was
in the final stages of building the factory, and also finishing off its
first Wirraway, so progress on the "Wackett" was slow as a result, with
the first prototype not ready to fly until two weeks after the war in Europe
had begun.
The first flights showed the design to be pleasant
and easy to fly, though Wackett was unhappy with the performance of the
engine, deeming it to be too weak. He recommended the fitting of a Gipsy
Six motor instead, which would not require any airframe modification, and
was readily available from a "Gannet". The second prototype was thus modified,
also being fitted with slots behind the outboard sections of the leading
edges of the wing, to improve controllability near the stall.
Flown in early November the second prototype showed
no degradation of the earlier models flying characteristics, and a much
improved performance. On the downside however was the unacceptable rise
in the stalling speed and the still overly long take off run. Wackett suggested
that reducing the weight was the answer, and thought that the Warner Super
Scarab 165D radial, being 36 kg lighter but still powerful enough, would
do the job. Whilst a decision was being made on the the choice of engine,
the first prototype was re-engined with a Gipsy Six and presented to the
RAAF for evaluation.
With a crew of two, and an all up weight of 1144
kg, it had a maximum speed of 228kmh at sea level, and a rate of climb
of 840 feet per minute. A small number of high ranking personnel were invited
to fly it, including the Hon. J.V. Fairbairn, who commented that it was
the best training aircraft he had flown.
1940 commenced and there was still no decision on
the future of the "Wackett". The RAAF had expanded hugely due to the conflict
in Europe, and one hundred British built Gipsy Moths were imported to keep
up with training demands. Finally, in June, an order for two hundred "Wacketts"
was placed, and due to both CAC’s reservations about the weight of the
Gipsy Six, and growing fears about the ability of Britain to supply motors,
they were to be powered by the Warner Super Scarab. The aircraft was also
redesignated an intermediate trainer to bridge the gap between the Gipsy
Moth and the Wirraway, and to free up more Wirraways for advanced training
duties. The subsequent models were fitted with a constant speed propellor,
and due to the fact that the Scarab rotated opposite to the Gipsy Six,
the fin and rudder were re-set. This model was designated by CAC as the
CA-6, and became the definitive "Wackett" model.
A major shareholder of CAC was General Motors Holden
(GMH) who were at the time building Gipsy Major motors for the Australian
construction of Tiger Moths. It was decided that they would take on responsibility
for for the construction of the wooden wing assemblies of the CA-6. In
November of 1940 the first set of wings was delivered, and the first fuselage
frame had had been constructed by CAC. This was not to last though as space
on the CAC factory floor was at a premium with the on-going Wirraway program,
and the decision was taken that GMH would construct both the wings and
the fuselage frames, and only the final assembly would be done at CAC.
Another problem now surfaced. Ironically, the Scarab
engine which had been chosen in part for its availability, was now unavailable,
and the first deliveries did not arrive until April 1943, nearly three
months after the first production model had flown, albeit with a borrowed
motor. The problems did not end with the arrival of the motors as due to
a manufacturing problem at Hawker de Haviland in Sydney, there was a severe
shortage of propellers. This completely stopped delivery of the aircraft
after the first twenty. By September the engine shortage was over, but
the propeller shortage continued, so CAC took the oportunity to make a
small modification.
Those units that had received the "Wackett" were
reporting considerable damage to the undersurface due to stone damage while
taxying, and this was rectified on all remaining models by fitting a heavier
grade of plywood immediately aft of the undercarriage. Then in October
the propeller shortage was resolved and delivery commenced at a steady
rate.
The urgency of the Boomerang project brought a decision
late in the year to double the production rate, and by the end of January
1942, one hundred "Wacketts" and five hundred Wirraways had been made.
The last CA-6 "Wackett" was delivered on April 22 1942.
A major fault with the Scarab motors developed which
grounded the majority of the "Wackett" fleet. At about the one hundred
and twenty hour mark the pistons were developing cracks, and the fault
was eventually remedied with the introduction of redesigned heavier pistons.
The "Wackett" served throughout the rest of the war,
with its service life ending at the cessation of hostilities. Its reputation
somewhat blemished by the problems with the motor, the CA-6 has been virtually
forgotten as just another pretty ordinary training aircraft. However this
humble machine is historically significant for Australia as it was the
first all Australian design specifically produced for the military that
actually saw service. One hundred and thirteen survived the war, and thirty
were sold to the Netherland East Indies Air Force, with only a handful
reaching the Australian civil register. Most of those were re-configured
as crop dusters.
To the author's knowledge none survive in their original
form.